三菱电机发布物理 AI 平台,让人形机器人与数控机床协同作业
Humanoid Robots Collaborate with CNC Machine Tools via Physical AI
三菱电机开发出一套集成加工平台,让通用人形机器人与数控机床通过物理 AI 协同作业,承担工件装夹、机床内部清屑、成品取放与搬运、视觉检测和故障排查等原本由现场操作工完成的任务。平台由三部分构成:一是 AI 加工任务规划器,可理解自然语言输入的作业指令,自动生成分步加工流程并在机床与人形机器人之间调度任务;二是内置物理 AI 的数控机床,以自然语言交换运行数据并与机器人实时协调动作;三是可在人类工作空间内移动、操作标准工装的通用人形机器人。任务规划器与机床端智能均由三菱电机 Maisart AI 技术体系开发的物理 AI 模型驱动。该设计省去了为每个工作单元编写专用 PLC 握手、占用数字 I/O 线或硬编码机器人运动路径的传统做法,人形机器人可直接在标准机床防护罩前作业,无需改造车间布局或加装专用上料系统,为无人化工厂和熄灯加工班次提供基础。原文补充的对比信息提到,传统自动上下料单元多依赖固定六轴关节臂或龙门结构,需刚性定位销、液压开门套件和确定性现场总线同步开门与循环启动;将物理 AI 栈直接集成进数控内核(如三菱电机 M800/M80 系列控制器)可建立双向遥测,使机床把主轴负载、刀具剩余寿命或报警代码告知机器人,由其自主换刀片或清理缠屑。
A severe labor shortage across the manufacturing sector has driven strong demand for automated machine-tending and setup workflows on factory floors. Replacing manual operator intervention—such as clamping irregular raw workpieces, sweeping chips from internal machine enclosures, handling post-process inspection, and executing localized troubleshooting—using conventional articulated or Cartesian industrial robots traditionally demands substantial capital investment. Facilities often require complete production line redesigns, customized part-feeding fixtures, dedicated safety gating, and bespoke communication protocols for every robot-to-machine interface. Addressing these implementation barriers requires general-purpose humanoid robots that operate within existing human-centric cell footprints, driven by natural language task planning and physical artificial intelligence that eliminates custom programming sequences.
Autonomous Task Planning and Machine-Robot Coordination
Mitsubishi Electric developed an integrated machining platform where general-purpose humanoid robots and computer numerical control (CNC) machine tools collaborate seamlessly through physical AI. The system enables bipedal or mobile humanoid manipulators to assume tasks traditionally executed by shop-floor machinists, including initial workpiece setup, internal tool-space cleaning, finished product removal and transport, visual inspection, and error troubleshooting.
The system architecture integrates three functional components:
1. An AI machining task planner that interprets plain operator instructions input in natural language, automatically constructs step-by-step machining routines, and schedules tasks between the CNC machine and the humanoid robot.
2. A CNC machine tool embedded with physical AI, which exchanges operational data in natural language and coordinates kinematic execution with the robot in real time.
3. A general-purpose humanoid robot capable of navigating human workspaces and manipulating standard tooling.
The task planner and the CNC machine's onboard intelligence are powered by physical AI models developed using Mitsubishi Electric's proprietary Maisart artificial intelligence technology suite.
Unmanned Operations Without Bespoke Retrofits
By interpreting high-level work directives in natural language, the physical AI pipeline automatically generates coordinated execution scripts for both the robot and the machine controller. This design removes the traditional requirement to write custom PLC handshakes, dedicate digital I/O lines, or program hard-coded robot motion paths for each work cell.
Humanoid robots can operate in front of standard machine enclosures without requiring expensive shop-floor layout modifications or purpose-built peripheral feeding systems. By replacing manual intervention with autonomous, multi-task robotic tending, the platform establishes a foundation for unmanned factory operations and lights-out machining shifts.
Additional Context
This section details technical specifications and competitive benchmarking not included in the original product announcement.
In industrial machining environments, machine tending automation is traditionally benchmarked against the ISO 10218 safety standard for industrial robots and the open MTConnect / OPC UA (specifically OPC 40501-1 for Machine Tools) data communication frameworks. Standard automated tending cells rely on stationary six-axis articulated arms or overhead Cartesian gantries equipped with pneumatic pneumatic-clamping grippers, which require rigid mechanical locating pins, hydraulic door-actuation kits, and deterministic fieldbus connections (such as CC-Link IE TSN or Profinet) to sync door-open and cycle-start commands. Transitioning to humanoid platforms using vision-language-action (VLA) foundation models allows robots to identify unmodeled fixture handles, locate chuck jaws via spatial red-green-blue-depth (RGB-D) point clouds, and manipulate dual-handed tasks (such as using an air blow gun while turning an indexer) using human-like compliance.
Within the emerging humanoid manufacturing automation space, Mitsubishi Electric's Maisart-driven physical AI platform competes conceptually with systems developed by Boston Dynamics (Atlas tending automotive lines), Figure AI (Figure 02 deployed with BMW), and Tesla (Optimus handling part delivery). While general-purpose humanoid developers focus predominantly on logistics bin-picking and sheet-metal transfer, integrating the physical AI stack directly into the CNC's internal numerical kernel (such as Mitsubishi's M800/M80 series controllers) establishes bi-directional telemetry. This direct link allows the machine to inform the robot of internal spindle loads, remaining tool wear life, or specific alarm codes, enabling the humanoid to swap worn cutting inserts or clear tangled chip nests autonomously without external supervisory host intervention.
Edited by Romila DSilva, Induportals Editor, with AI assistance.
来源:Metalworking International · metalworkingmag.com